How are CBN inserts different from other cutting tool inserts?
CBN inserts are different from other cutting tool inserts in several key ways:
Material Composition: CBN inserts are made from Cubic Boron Nitride, a synthetic material known for its exceptional hardness and thermal conductivity. In contrast, most other cutting tool inserts are made from carbide or ceramic materials.
Hardness: CBN inserts are extremely hard, second only to diamond. This hardness allows them to withstand high cutting temperatures and maintain their cutting edge for longer durations compared to other inserts.
Thermal Conductivity: CBN inserts have high thermal conductivity, which means they can effectively dissipate heat generated during the cutting process. This feature helps prevent the cutting edge from becoming excessively hot and prolongs the tool life.
Cutting Performance: CBN inserts excel in machining applications that involve hard materials such as hardened steels, cast iron, and superalloys. They provide superior performance in terms of tool life, surface finish, and dimensional accuracy in these challenging cutting conditions.
Applications: While other cutting tool inserts may be suitable for a wide range of materials and machining operations, CBN inserts are specifically designed for high-speed machining of hard materials. They are commonly used in applications such as turning, milling, and boring of hardened steels, as well as the machining of heat-resistant alloys.
It's worth noting that the choice of cutting tool insert depends on the specific machining requirements and the material being cut. Each type of insert has its own advantages and limitations, and it's important to consider these factors when selecting the most appropriate tool for a particular application.
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