What materials are PCD inserts commonly used to machine?

PCD (Polycrystalline Diamond) inserts are commonly used to machine a variety of materials, particularly those that are challenging for traditional cutting tools. These materials include:

Aluminum and Aluminum Alloys: PCD inserts are ideal for machining non-ferrous metals like aluminum, providing excellent surface finishes and high removal rates.

Copper and Copper Alloys: Similar to aluminum, PCD inserts work well with copper and its alloys due to their high wear resistance and ability to maintain sharp edges.

Carbon Fiber Reinforced Polymers (CFRP): PCD inserts are effective for machining composite materials like CFRP, which are used extensively in the aerospace and automotive industries.

Graphite: PCD inserts are suitable for machining graphite, often used in the manufacture of electrodes for EDM (Electrical Discharge Machining).

Plastics: PCD inserts can machine various plastic materials, including hard plastics, with high precision and good surface quality.

Ceramics: Certain ceramics, especially non-metallic and non-oxide ceramics, can be machined with PCD inserts.

Wood and Wood-Based Products: PCD inserts are used in woodworking applications for machining hardwoods, MDF (Medium Density Fiberboard), and other engineered wood products.

These materials benefit from the hardness and wear resistance of PCD inserts, which enable high-speed machining and extended tool life.

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